Corn Grits and Flour Production Line with Dry Method

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1. Low input in grain dampening and end products drying.
2. Corn dry method processing technology.
3. Low loss of albumen in peeling section.
4. Reasonable layout.

 

Technology introduction of corn grits and flour production line:
Corn grits and flour production line adopts excellent automation solution. It can furthest reduce labor cost and production cost. The professional grain processing technology designers and commissioning engineers team can ensure the advanced technology, which can not only reduce energy consumption, but also reduce the influence to end products by impurities, dust and bran. Each product yield rate and products quality reaches or surpasses the national standard and this strengthens the market competition. 
The whole corn grits and flour production line has the features of advanced technology, superior quality, strong specificity, reasonable layout, low energy consumption and so on. It is widely used in food enterprises, sugar enterprises and beer enterprises. And the core equipments have won the national patents. 

Technological process of corn grits and flour production line:
1. Raw grain cleaning section: one screening, one stone removing, one magnetic separation. Equipped with winnowing system, it can remove the big and small impurities. 
2. Peeling and degerming section: it adopts the process of twice peeling, once polishing, twice screening and once fine section.
   1) Twice peeling, once polishing can ensure effective peeling and germ removing, and separates the flour and bran by air suction system. 
   2)Screening: it separates the material according to sizes and quality. 
   3)Fine selection: according to different gravity, it separates the bran and broken germs from the material by the joint action of cowl flap and airflow.
3.Corn grits section: it adopts the technology of fine grits making, flour brushing, screening classifying and suspending. 
   1)Corn fine grits:it smashes the material into grits and grinds the albumen with small hardness into fine powder.
   2)Flour brushing:it separates the white flour from the material. 3)Screening:it classifies the material according to sizes. 
   4)Suspension: it separates the small bran from the grits by airflow according to different gravity. 
4.Flour milling section:it adopts the technology of several times of grinding and screening. 
   1)Grinding: the material enters into the grinder and is ground into fine flour.
   2) Screening: it separate the fine powder from the material.
5. Measuring and packaging section: the warehouse can reduce amount of labor. The measuring package can adopts manual method or electrical method.


End products of corn grits and flour production line:
corn grits and flour production line.jpg
 

Technical index:
1.End products: corn grits, corn flour and corn bran. 
2.Yield rate: grade corn grits, grade corn flour 25-30%. Corn grits and corn flour total yield rate: 75~80%。
3.End products index:
A. Corn flour fineness:40-200 meshes(the flour fineness is adjustable)
B. Sand content:<0.02%
C. Magnetic metal content:<0.003/kg
D. Moisture:storage type 13.5-14.5%
E. Fat content:0.5—1%
F. Appearance and taste:even granularity, golden color, smooth kernels, fine powder, pure and natural taste.

Core equipments: vibrating screen, classifying destoner, air blower, air suction duct, degerminator, germ extraction machine, polishing machine and flat sieve.


Technology features:
1. It reduces equipment input in grain dampening and end products drying compared to the wet method technology. 
2. Corn dry method processing technology makes the processing more sanitary and cleaner. 
3. It reduces loss of albumen in peeling section.
 

 

Win Tone Machinery supplies you with the professional project consulting and service programme:
1. We can supply professional solutions for each section and each machine. 
2. More than 20 years of experience in corn and grain processing technology, makes us have the ability to provide you with the most professional suggestions in design, manufacturing, installation and project management. 
3. We help to reduce the production cost and labor cost to make the long-term profits for enterprises. 
4. We can also offer a series of solutions for commercial development for the by-products, such as grain bran and germs.

 

Corn grits and flour production line adopts excellent automation solution. It can furthest reduce labor cost and production cost. The professional grain processing technology designers and commissioning engineers team can ensure the advanced technology, which can not only reduce energy consumption, but also reduce the influence to end products by impurities, dust and bran. Each product yield rate and products quality reaches or surpasses the national standard and this strengthens the market competition. 
 

The whole corn grits and flour production line has the features of advanced technology, superior quality, strong specificity, reasonable layout, low energy consumption and so on. It is widely used in food enterprises, sugar enterprises and beer enterprises. And the core equipments have won the national patents. 

Technological process of corn grits and flour production line:
1. Raw grain cleaning section: one screening, one stone removing, one magnetic separation. Equipped with winnowing system, it can remove the big and small impurities. 
2. Peeling and degerming section: it adopts the process of twice peeling, once polishing, twice screening and once fine section.
   1) Twice peeling, once polishing can ensure effective peeling and germ removing, and separates the flour and bran by air suction system. 
   2)Screening: it separates the material according to sizes and quality. 
   3)Fine selection: according to different gravity, it separates the bran and broken germs from the material by the joint action of cowl flap and airflow.
3.Corn grits section: it adopts the technology of fine grits making, flour brushing, screening classifying and suspending. 
   1)Corn fine grits:it smashes the material into grits and grinds the albumen with small hardness into fine powder.
   2)Flour brushing:it separates the white flour from the material. 3)Screening:it classifies the material according to sizes. 
   4)Suspension: it separates the small bran from the grits by airflow according to different gravity. 
4.Flour milling section:it adopts the technology of several times of grinding and screening. 
   1)Grinding: the material enters into the grinder and is ground into fine flour.
   2) Screening: it separate the fine powder from the material.
5. Measuring and packaging section: the warehouse can reduce amount of labor. The measuring package can adopts manual method or electrical method.

Technical index:
1.End products: corn grits, corn flour and corn bran. 
2.Yield rate: grade corn grits, grade corn flour 25-30%. Corn grits and corn flour total yield rate: 75~80%。
3.End products index:
A. Corn flour fineness:40-200 meshes(the flour fineness is adjustable)
B. Sand content:<0.02%
C. Magnetic metal content:<0.003/kg
D. Moisture:storage type 13.5-14.5%
E. Fat content:0.5—1%
F. Appearance and taste:even granularity, golden color, smooth kernels, fine powder, pure and natural taste.

1. Timely provide Party A with all the technical materials and drawings as the contract; compile and supplement operation manual according to the final commissioning results.
2. Party B offers on-site training service according to progress of the project, installing, trying operation and production of the whole line as it is required on the technical materials and drawings.
3. Party B gives training of installation, commissioning, use and maintenance to staff of Party A under their arrangement.
4. Instruct operators and maintenance staff.
5. Increase pre-sale, in-sale and after-sale service, implementing super pre-sale, full process and life long service through manufacturing, installation, commissioning and production.
6. During warranty period, Party B will provide an answer or staff within 4 hours once receiving feedbacks about quality of the products. Party B will arrive at the site as soon as possible, change and maintain the spare parts for free. The service will never stop until the clients are satisfied.
7. Beyond warranty period, Party B is on call to provide paid service for improvement of technology, maintenance of the machine or offer of the spare parts.

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